Custom Composite Manufacturing

Experts in Carbon Fibre Manufacturing

From our 45,000 Square foot facility in Rotorua, we manufacture carbon fibre and composite components for clients across the globe.

With temperature-controlled preparation rooms, custom-built curing ovens, 3D printing lab, CNC machining centre and an extensive finishing facility, there's not a lot we can't do.

Couple this with a dedicated team of 60 who bring multiple hundreds of years combined experience, and you'll get a sense of the scale and capability Kilwell can offer.

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Specialist Capabilities

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Test, Measure & ISO-Compliant Quality Control

Temperature Controlled Facilities

CNC Precision Fabrication

Finishing & Fabrication Suite

Full 3D-Printing & Design Team

Our Manufacturing Process

Our process is collaborative. We believe that being a part of our client's success means being transparent and leveraging each other's collective strengths. Here's how we'd like to work with you.

Scope First we work with you to understand and define the scope of what you need to achieve.

Solution Finding Working to your drawings, our composite experts work on layups and the right production process.

Short-Run & QC We produce a short-run for testing and quality control.

Production Once we've signed off the short-run together, we roll into full scale production.

Manufacturing Specialities

On top of full-custom carbon fibre design and manufacturing, there are some market areas we're especially well known for.

Roll-Wrapped Carbon Fibre Tubes

How can we help?

Keen to team up?

Let us know what you have in mind, and one of our team will get in touch to talk through your project and scope it with you. If you would like to share any drawings now, please do. Or, if you would prefer that we enter in an NDA first, we can make that happen quickly and easily.

"We were running 3 shifts, 24 hours a day, 5 days a week"

Find out how our manufacturing facility got aerospace ready, and delivered on LTA's Pathfinder 1 Airship.

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